Some Issues using Laser Galvos 

High Speed Laser Beam Scanning Galvanometer

2-axis and 3-axis, Industrial & Retail and Laser Safety

 

Laser galvos are famous as supermarket and other point-of-sale barcode scanners, hundreds of thousands are in use throughout the world. Applications for industrial laser galvos are marking IDs & bar codes, etching images in grave stones, resistor trimming and patterning. The main difference between the retail and the industrial laser galvos is laser power which brings up the issue of safety. Retail barcode scanners are classified Class I safe lasers without need for shielding. High power industrial laser machines require shielding to earn a Class I rating.

Two Mirror/2-axis Laser Galvanometer

Shown here is a 2-Mirror Laser Galvo for rapid laser beam scanning

The two mirror type is called  "XY" galvo or 2-axis galvo.  Actually, it swings the beam focal point in arcs.  The arc is flattened using a F-theta lens in a so-called 2-axis or X/Y galvo. The Z is non-adjustable. 

Each mirror is mounted on a shaft with a servo motor opposite. See the photo. Laser writing speeds of meters/sec are possible with a large enough laser spot and a high enough laser rep rate. Applications include laser marking, resistor trimming and patterning--usually not good for machining because the laser focal length using a galvo is too long, drastically reducing power density by enlarging the laser spot diameter..

3-axis Laser Galvo

An XYZ or 3-axis galvanometer substitutes the F-theta lens in a two axis galvo by a simple lens moving on a linear track along the beam axis. This controls the focal point in the Z-axis. A fast motor driving the lens keeps the focal point in the X-Y plane and permits adjustable Z for scan fields from about 0.25m up to 1.6m..

Other Issues:

Video (CCTV) viewing of the worksite are worthy issues to discuss relative to moving beam optics (galvo) versus fixed beam. Other issues are speed, accuracy and resolution. Contact us for details.


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